उत्पाद वर्णन
The supplied Piercer Mill is a plant known as the piercing mill, which consists of a number of dies, of which, two primary contoured work rolls rotate in the same direction with their axes at 3 to 6 degree with respect to the horizontal stock plane. The process is also known as rotary piercing or seamless tubing. The mill includes a mill housing having a base, an open top and an open interior defined by a plurality of vertically extending mill posts and interconnecting side portions. The offered Piercer Mill is very efficient and made for commercial uses.
Advanced Engineering for Tough EnvironmentsCrafted with quenched and tempered alloy steel, the Piercer Mill boasts a corrosion-resistant, durable structure ideal for high-temperature metallurgical operations. Its forged rollers deliver consistent hot piercing performance, supported by a resilient heavy-duty build.
Custom Solutions for Seamless Steel TubesEvery Piercer Mill is customizable to meet specific plant requirements. Whether handling large-diameter tubes or adapting to unique installation spaces, clients benefit from tailored designs that prioritize efficiency, safety, and precise performance.
FAQ's of Piercer Mill:
Q: How does the semi-automatic Piercer Mill operate in seamless steel tube production?
A: The semi-automatic Piercer Mill uses electric power to drive forged rollers, performing hot piercing on alloy steel billets at up to 1200C. Operators oversee the process, making adjustments as needed to ensure seamless tube formation.
Q: What industries typically use this Piercer Mill?
A: This mill is primarily used in the metallurgy sector and steel plants for manufacturing seamless steel tubes, where precise hot piercing and high-volume production are essential.
Q: When is the Piercer Mill most beneficial in the manufacturing process?
A: The Piercer Mill is most beneficial during the initial phase of seamless tube production, efficiently forming hollows from solid billets before further rolling and finishing steps.
Q: Where can the Piercer Mill be installed, and what are the installation requirements?
A: The Piercer Mill can be installed in steel manufacturing plants and metallurgical facilities. Its design is customizable for space and operational needs, with the ability to support up to 50 tons of material and accommodate tubes up to 800 mm in diameter.
Q: What maintenance is required for the Piercer Mill?
A: The Piercer Mill is engineered for low maintenance due to its durable materials, polished surfaces, and heavy-duty structure. Regular inspections for wear and lubrication of moving parts are typically sufficient to ensure optimal performance.
Q: What are the main benefits of using this Piercer Mill?
A: Benefits include high production capacity (100-150 tubes per hour), precise 0.01 mm tolerance, durability, corrosion resistance, customizable design, and suitability for high-temperature operations.